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13.4 Predictive maintenance and forecasting

3 min readaugust 7, 2024

and forecasting are game-changers in sensor networks. By analyzing data from sensors, we can predict when equipment might fail or need maintenance. This helps prevent costly breakdowns and keeps things running smoothly.

techniques like regression and are key players here. They look at past data to predict future trends. For more complex predictions, machine learning methods like LSTM networks can handle tricky long-term patterns in the data.

Time Series Forecasting Techniques

Regression Analysis and ARIMA Models

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  • Time series forecasting involves analyzing historical data to make predictions about future values or trends
    • Utilizes patterns, seasonality, and trends in the data to forecast future behavior
    • Widely used in various domains such as finance, weather forecasting, and demand planning
  • establishes a relationship between the dependent variable (target) and one or more independent variables (predictors)
    • Linear regression assumes a linear relationship between variables and estimates the parameters of the linear model
    • Nonlinear regression captures more complex relationships using techniques like polynomial regression or logistic regression
  • ARIMA (Autoregressive Integrated Moving Average) models combine autoregressive (AR), differencing (I), and moving average (MA) components
    • AR component models the relationship between an observation and a certain number of lagged observations
    • Differencing eliminates trend and seasonality by computing the differences between consecutive observations
    • MA component models the relationship between an observation and a residual error from a moving average model applied to lagged observations

Long Short-Term Memory (LSTM) Networks

  • are a type of recurrent neural network (RNN) architecture designed to handle long-term dependencies in sequential data
    • LSTMs introduce memory cells and gating mechanisms to selectively remember or forget information over long sequences
    • The memory cell maintains a hidden state that can capture long-term dependencies
    • Gates (input gate, forget gate, output gate) regulate the flow of information into and out of the memory cell
  • LSTMs have shown excellent performance in various time series forecasting tasks, such as:
    • Stock price prediction (capturing long-term trends and short-term fluctuations)
    • (considering factors like weather, seasonality, and historical consumption patterns)
    • (modeling temporal dependencies in traffic data)

Predictive Maintenance Applications

Condition Monitoring and Fault Diagnosis

  • involves continuously collecting and analyzing sensor data to assess the health and performance of equipment or systems
    • Sensors measure various parameters such as vibration, temperature, pressure, and electrical signals
    • techniques identify deviations from normal behavior, indicating potential faults or degradation
    • Enables proactive maintenance by detecting issues before they lead to failures or breakdowns
  • aims to identify the root cause of a detected fault or anomaly
    • Utilizes domain knowledge, fault trees, or to isolate the specific component or subsystem responsible for the fault
    • Techniques like decision trees, support vector machines (SVM), or deep learning can be employed for fault classification
    • Accurate fault diagnosis enables targeted maintenance actions and reduces downtime

Remaining Useful Life (RUL) Estimation and Predictive Analytics

  • estimation predicts the remaining time until a system or component reaches a failure threshold or requires maintenance
    • Utilizes historical failure data, degradation patterns, and condition monitoring data to model the degradation process
    • Techniques like regression, , or deep learning can be used to estimate RUL
    • Accurate RUL estimation allows for optimized maintenance scheduling and resource allocation
  • leverages historical data, machine learning algorithms, and domain knowledge to make predictions about future outcomes or events
    • Combines data from multiple sources, such as sensor measurements, maintenance records, and operational data
    • Applies techniques like classification, regression, or time series forecasting to predict equipment failures, maintenance needs, or performance degradation
    • Enables proactive decision-making, resource optimization, and improved operational efficiency
    • Examples include predicting remaining useful life of aircraft engines, identifying potential failures in equipment, or forecasting maintenance requirements for wind turbines
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© 2024 Fiveable Inc. All rights reserved.
AP® and SAT® are trademarks registered by the College Board, which is not affiliated with, and does not endorse this website.

© 2024 Fiveable Inc. All rights reserved.
AP® and SAT® are trademarks registered by the College Board, which is not affiliated with, and does not endorse this website.
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